Australian Envelope Manufacturer & Printer
Active Envelopes is an Australian envelope manufacturer and custom printer, 100% Australian-owned and based in Dandenong South, Victoria. We've served charities, banks, lottery companies, government agencies, mailing houses and marketing companies across Australia for 20 years.
Print runs from 500 to several million. Fast turnaround. Expert print-ready guidance. Australia-wide delivery.
Phone: 03 9706 6844
Custom Envelopes in Every Size, Style & Finish — Made in Australia
We manufacture fully customisable envelopes to suit every business requirement — from standard correspondence to high-volume bulk mailing campaigns. All envelopes are offset printed in Australia with fast turnaround and expert print-ready guidance included. Explore our complete range of custom envelopes manufactured in Australia to find the right size and style for your needs.
Sizes
DL, DLX, Maxipop, C4, C5, C6, B5, 11B, 130×184, 150×150, 380×255 and donation envelopes. Custom sizes also available on request. Whether you need standard correspondence envelopes or oversized mailers for high-volume campaigns, we manufacture to your exact specifications with consistent quality across every run.
Windows
No window, standard window, barcode window, custom single window, custom dual window and portrait/picture window. All windows are precision cut for mail house compatibility and automated inserting equipment. We work closely with mailing houses across Australia to ensure every envelope meets lodgement requirements.
Sealing
Lick & stick, peel & seal, self-seal (press-seal), ungummed and reusable closure options available. Suitable for manual and machine inserting. Our sealing options are tested for high-speed automated processing, making them ideal for large-volume direct mail campaigns.
Materials & Security
White silk 113–170 GSM, white offset 80–150 GSM, brown kraft and gold kraft. Standard and custom security tinting available for sensitive correspondence including banking, government and financial documents. We can also source specialty stocks to match your existing letterhead or brand standards.
Not sure which option suits your project? Our team will guide you through the specifications.
About Us
Active Envelopes is a 100% Australian-owned envelope manufacturer based in Dandenong South, Victoria. With 20 years of experience in envelope manufacturing and printing, we serve businesses of all sizes across Australia - including charities, lottery companies, banks, government agencies, marketing agencies, real estate companies and mailing houses. We manufacture fully customisable envelopes in every size and style, with expert print-ready guidance and fast turnaround on every job. Print runs from 100 to several million.
Industries Served
We proudly serve a wide range of industries including charities and not-for-profits, banks and financial institutions, government agencies, lottery companies, marketing and advertising agencies, real estate companies, mailing houses, paper merchants, stationers and greeting card companies. If your business sends correspondence at volume, we have a solution for you.
Online Quote Available
Get a fast, obligation-free quote for your custom envelope order. Specify your size, quantity, window type and print requirements and we'll get back to you promptly. We serve businesses of all sizes across Australia with competitive pricing.
Save time
We specialise in producing custom envelopes to tight budgets and deadlines. Submit your specs online, upload your artwork, and receive a quote within 24 hours. Once approved, we manufacture and deliver Australia-wide - keeping your campaigns and mailings on schedule.
Friendly support
We are committed to providing excellent service, quick deliveries, competitive pricing, quality product and prompt customer service. Our team includes specifically trained envelope professionals with deep technical knowledge - so whether you need help with artwork, sizing, window placement or paper selection, you're in expert hands.
Active Envelopes manufactures and supplies custom printed envelopes to businesses across Victoria, New South Wales, Queensland, South Australia, Tasmania and Western Australia. Our manufacturing facility in Dandenong South, Melbourne operates with the latest envelope manufacturing and offset printing equipment, delivering consistent quality on every order. Whether you need DL window envelopes for direct mail, C4 mailers for promotional campaigns, donation envelopes for charity appeals, or fully custom bespoke designs, our team provides expert guidance from artwork through to delivery. Call us on 03 9706 6844 or request a free quote online today.
